Showing posts with label w116. Show all posts
Showing posts with label w116. Show all posts

Monday, November 2, 2015

...and all of a sudden, it was a car again...

As always, I apologize for the long delay between posts. It's been a very productive few months. I have been working almost nonstop since the last post, and the payoff has been huge.

When I last left off, I was preparing to replace the car's clutch - which I did.



When that was done, I reinstalled the transmission. While I still had plenty of room under the car, I replaced the brake lines - the rubber lines and the hard lines. I was reasonably sure the old hard lines would have been OK, but it was easy work and cheap insurance for my safety to do the extra work at this point.





Then I repainted the brake booster:


...and installed a new brake master cylinder as well as rebuilt calipers, new pads, and new rotors on all four corners:


Although I didn't get pictures, I also replaced the clutch hydraulics with new parts.

Around this time, the driveline also went back into the car. I put the driveshaft back in with fresh flex discs as well as a new center bearing and support. I also replaced the CV axles and repainted the differential:





Before buttoning-up the front end, I replaced the front shock absorbers, the steering damper, and the tie rods:

Before moving under the hood, I added a third brake light to the car and installed the long-absent trunk trim:


Finally, it was time to do some work under the hood. First, I popped off the valve cover to adjust the valvetrain and meanure timing chain stretch:

Then I removed the water pump and thermostat housing:

Then, it was off with the intake and exhaust manifolds to clean them up and replace the gasket:

Once that was done, the thermostat housing (with new thermostat) and new water pump went back on:

Pretty soon, the engine was buttoned-up again:

Then the new exhaust system went on:

At that point, I replaced the fuel primer pump and the underhood fuel lines:


...and before I knew it... THIS:

...became THIS:

The dust settled. What I'd begun three and a half years ago back in 2012 was done.















I actually got the car on the road two weeks ago. I've been driving it. As with any project of this length, it didn't come out perfect. I'm still finding and fixing little items along the way - nothing that's keeping the car off the road (not for long, anyway). But, I'm happy to be able to relax a bit now. It's been a very long few years, and I'm looking forward to enjoying this car.

For all of you who've read along, here's a test drive of the car:

Monday, July 6, 2015

Long delayed update on the Mercedes project

Apologies to anyone who has been reading along. I have been working on the car, and have kept the Youtube channel up to date, but the blog is almost five months behind.

After my last update, I finished installing all the car's trim, aside from the front end trim (waiting until I have the front end/engine work done.

After that, I pulled the driveshaft (which was challenging on its own) and did a complete rear suspension refresh (new shocks, new trailing arm bushings, new rear subframe mounts). Here are some highlights:




So, I'm deep into mechanical repairs. Now that the rear end is done and the driveshaft is out, I'm in the process of pulling the transmission so that I can replace the clutch:


At this point, I'm literally a few bolts away from having the transmission out of the car. Once it's out, the new clutch and associated components go in, at which point, I can reinstall the driveshaft and everything else under the car.

Thursday, May 1, 2014

Still working on the Mercedes...

It's been close to a month since my last update, but I've been busy. Sadly, I'm still working on the passenger side. I thought I'd be done by now. But, it's not due to lack of effort on my part. I've been working on the car in the evenings after work in addition to on the weekends. I just keep finding little details that need attention.

To recap and get you up to speed:

  • the floor and rocker repairs are done and coated
  • the rear wheel well (inner and outer) are now repaired
  • a hole in the trunk lid, previously covered by a rubber plug (presumably from an old antenna installation) is now welded shut
  • the trunk floor is repaired
  • the hood spring perch is now rebuilt and the new hood spring is installed
  • the wheels I'm going to use on this car are now painted
  • since I was in a convenient place to do so, the passenger side door jambs are now painted
At this point, I'm working on repairing the front passenger fender. It has some pretty serious rust issues and I sold my good fender from the parts car. Right now, I'm patching up the rust holes and will soon re-mount the fender to the car. Once that's done, I can finally turn my attention to the driver's side of the car.

Some photos from the past month:












...and that's where I am. I'm trying to do at least a little work every day, which has been helping a lot to speed things along.