Showing posts with label project. Show all posts
Showing posts with label project. Show all posts

Monday, November 2, 2015

...and all of a sudden, it was a car again...

As always, I apologize for the long delay between posts. It's been a very productive few months. I have been working almost nonstop since the last post, and the payoff has been huge.

When I last left off, I was preparing to replace the car's clutch - which I did.



When that was done, I reinstalled the transmission. While I still had plenty of room under the car, I replaced the brake lines - the rubber lines and the hard lines. I was reasonably sure the old hard lines would have been OK, but it was easy work and cheap insurance for my safety to do the extra work at this point.





Then I repainted the brake booster:


...and installed a new brake master cylinder as well as rebuilt calipers, new pads, and new rotors on all four corners:


Although I didn't get pictures, I also replaced the clutch hydraulics with new parts.

Around this time, the driveline also went back into the car. I put the driveshaft back in with fresh flex discs as well as a new center bearing and support. I also replaced the CV axles and repainted the differential:





Before buttoning-up the front end, I replaced the front shock absorbers, the steering damper, and the tie rods:

Before moving under the hood, I added a third brake light to the car and installed the long-absent trunk trim:


Finally, it was time to do some work under the hood. First, I popped off the valve cover to adjust the valvetrain and meanure timing chain stretch:

Then I removed the water pump and thermostat housing:

Then, it was off with the intake and exhaust manifolds to clean them up and replace the gasket:

Once that was done, the thermostat housing (with new thermostat) and new water pump went back on:

Pretty soon, the engine was buttoned-up again:

Then the new exhaust system went on:

At that point, I replaced the fuel primer pump and the underhood fuel lines:


...and before I knew it... THIS:

...became THIS:

The dust settled. What I'd begun three and a half years ago back in 2012 was done.















I actually got the car on the road two weeks ago. I've been driving it. As with any project of this length, it didn't come out perfect. I'm still finding and fixing little items along the way - nothing that's keeping the car off the road (not for long, anyway). But, I'm happy to be able to relax a bit now. It's been a very long few years, and I'm looking forward to enjoying this car.

For all of you who've read along, here's a test drive of the car:

Tuesday, February 17, 2015

February update on the Mercedes

It doesn't feel like a month since my last update, but apparently it is. I've gotten more work done on the car, but not as much as I would have liked. Shortly after my last post, we started getting slammed with more snow than I've ever seen. Over the past month, this has turned into the worst winter I've ever seen. The frigid temperatures and the need to shovel snow have kept me busy. I've been in the garage, just not as much.

I did finish polishing out the paint. Although it's far from perfect, it turned out a lot better than I thought I'd be able to do on my own. I'm very happy with it. Once I was done with the paint job, I began installing exterior trim. Overall, the process has been moving along pretty quickly, aside from cleaning the trim pieces before installation.

As of now, I have both the driver and passenger side exterior trim installed. I still need to finish up the rear and front of the car, but once the trim is all installed, the cosmetic part of the project is done.





Tuesday, May 20, 2014

Momentum on the Mercedes project...

It's only been a couple of weeks and change since my last update, so I must be doing something right. I got the metalwork on the front passenger fender done:



I haven't done the filler work on the fender yet (I'll get to it soon), but I thought it was time to clean the car up, turn it around, and start on the driver's side:



When I got the floor coating up, the driver's side did look a little crusty at first:


But, some cleanup showed that the floor was mostly solid and the rocker was almost 100% intact. This should be easy to repair:



Tonight, I started in on cutting and patching in the rear:


That's where I left off tonight. I'll try to finish this patch (and the rest of the rear driver's side floor board) tomorrow.